Pick and Pack Warehouse Solutions

NPFulfillment has been operating pick-and-pack solutions from our Eastern Creek facility in Sydney for 25 years. We’re the number one-ranked pick-and-pack warehouse in Australia for a reason: pick-to-light technology on the floor, 99.9% order accuracy, and same-day dispatch for orders received before 2pm.Our facility covers more than 10,000 sqm of active pick and storage space, with ISO certification, HACCP-certified zones, and carbon-neutral operations as part of our broader 3PL warehousing operation. We integrate natively with Shopify, WooCommerce, Amazon, Magento, and BigCommerce, so orders flow from your store to our pick floor without manual handling. Whether you’re shipping 500 orders a month or 50,000, the warehouse pick and pack infrastructure stays the same.If you’re looking for pick-and-pack services that protect your brand reputation with every parcel that leaves the building, this is the operation you want behind your orders.

Our Pick and Pack Process

Every order that moves through our pick and pack warehouse follows a seven-step flow, refined over 23 years of continuous operation.

1
Order received.

Your platform pushes the order into our WMS in real time, the moment the customer checks out.

2
Pick list generated.

The system assigns the order to a picker based on zone, SKU location, and dispatch priority.

3
Pick-to-light picking.

The picker follows illuminated bin locations and confirms each SKU with a button press, eliminating the read-the-wrong-line errors that drag accuracy down in manual operations.

4
Quality check.

A second touch verifies SKU, quantity, and condition before the order moves to packing.

5
Custom packing.

Orders are packed to your brand specifications, with branded tissue, inserts, gift wrap, or plain mailers, as your account requires.

6
Labelling.

Carrier labels are generated, attached, and barcode-scanned to confirm the carrier and tracking number match the order.

7
Dispatch.

The parcel is handed to Australia Post, StarTrack, Sendle, or DHL, and the tracking number is pushed to your customer automatically.

Pick-to-Light Technology

Pick-to-light is a light-directed picking system used in large-scale retail distribution, and it's rarer than it should be in the Australian pick-and-pack services space. Most competitors still pick from paper lists or RF scanners. We don't.

Each bin in our warehouse has a small light module with a digit display and a confirmation button. When an order is released to a picker, the correct bins illuminate with the required quantities, and the picker confirms each SKU by pressing the button after picking. The system removes the most common source of warehouse errors: a human reading the wrong line on a pick sheet.

The difference is measurable. Manual pick-and-pack operations typically achieve 97% to 98% accuracy. Our pick-to-light operation runs at 99.9%, translating to roughly 10 errors per 10,000 orders, versus 200 to 300 in a manual environment. For a brand doing 10,000 orders a month, that's 200+ avoided customer service incidents, reshipments, and refund costs every month.

Custom Packing Options

Your packaging is the first physical impression your customer gets of your brand. Our warehouse pick and pack operation supports fully branded packing at scale:

  • Branded boxes and mailers
  • Tissue paper in your brand colours
  • Custom inserts, thank-you cards, and promotional flyers
  • Gift wrapping for individual orders or seasonal campaigns
  • Kitting and bundling of multi-product sets

For subscription brands, we build monthly boxes to exact specifications, including seasonal variants and tier-specific contents. For wholesale clients, we label to retailer-compliant specifications with GTINs, EANs, and barcode application at the pack station. Every packing station runs to your brand guidelines, not ours.

NPFulfilment, your Pick & Pack 3PL Warehouse for Accurate, Express Fulfilment
NPFulfilment, your Pick & Pack 3PL Warehouse for Accurate, Express Fulfilment

Accuracy and Speed

Two numbers define our pick and pack solutions: 99.9% order accuracy and same-day dispatch for orders received before 2pm.

The accuracy rate is independently audited against our WMS data and holds across ordinary trading weeks and peak periods, including Black Friday, Boxing Day, and EOFY. We process millions of orders a year across our client base, and those metrics hold even as volume triples during peak, because we plan capacity months ahead and staff up before the first surge hits.

If you’re comparing pick-and-pack services from other providers, ask them to publish their accuracy rate and same-day dispatch cut-off. Our numbers are on the page because we stand behind them.

Who Uses Pick and Pack?

Our pick and pack services support four main client profiles:

  • E-commerce brands use us for daily order dispatch through Shopify, WooCommerce, Amazon, Magento, and BigCommerce.
  • Subscription brands are using us for monthly box assembly and batch dispatch.
  • Promotional campaigns and limited-edition drops use us for high-volume, short-window operations.
  • B2B distributors using us for wholesale pick-and-pack and retailer-compliant labelling.

Across all four, the common thread is a brand that needs an operation with the technology and the team to scale without sacrificing accuracy. That’s what we deliver.

NPFulfilment, your Pick & Pack 3PL Warehouse for Accurate, Express Fulfilment
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MagTag AU profile picture
MagTag AU
1 August 2025
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As a business that operates with 3PL partners globally, we’ve had plenty of experience with fulfillment providers — both in Australia and abroad. After evaluating multiple Australian 3PL options, we chose NP Fulfilment to handle our local operations for MagTag, and it’s easily been one of the best decisions we’ve made. What stood out immediately was how clear and transparent their pricing structure was, and how professional the communication was in the lead-up to onboarding. The onboarding itself was seamless — exactly what you need when you’re managing a high-volume eCommerce brand. Since going live, the NP Fulfilment team has been faultless. Our orders are fulfilled quickly, accurately, and reliably, which is absolutely critical for our customer experience. The team behind the scenes clearly knows what they’re doing — they’re responsive, organised, and genuinely helpful. If you’re looking for a 3PL in Australia that combines professionalism, clarity, and execution, we can confidently recommend NP Fulfilment. — MagTag Australia
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Ben profile picture
Ben
29 July 2025
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We’ve been using NPF for over 5 years and the Auckland team has been excellent. They handle both LCL and FCL containers, inbounding and warehousing, and their system connects seamlessly to Shopify to ship orders directly to our customers. Can’t say enough good things – thank you guys, much appreciated!
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Kieran Hamilton
29 July 2025
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Great to work with regular updates and a passionate team.
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Thomson Nguyen profile picture
Thomson Nguyen
16 July 2025
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We’ve been with NPFulfilment for almost two years now, and they’ve played a big role in helping us grow and improve our operations. Like any business, we’ve had our fair share of challenges along the way, but NPFulfilment has always been responsive, supportive, and solution-focused. A big shoutout to our account manager, he’s been absolutely fantastic. Robin really takes the time to understand our business and has helped guide us through a lot of changes and developments. His support, responsiveness, and attention to detail have made a real difference, especially during busy periods or when we’ve needed to pivot quickly. Over time, we’ve seen real improvements in fulfilment accuracy, turnaround times, and overall efficiency. It’s clear the team at NPFulfilment is committed to continuous improvement, and we’ve come to see them not just as a logistics provider, but as a true strategic partner. Highly recommend for businesses looking for a reliable and forward-thinking 3PL partner.
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Lilly Krouch profile picture
Lilly Krouch
23 May 2025
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We’ve had a great experience with NPF as our 3PL partner in Australia. Their service is efficient, and they’re quick to pivot as our requirements evolve. Our account manager is knowledgeable and proactive, consistently bringing valuable insights and suggestions to the table. Would 100% recommend!
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Sarah-Jane Rantzen profile picture
Sarah-Jane Rantzen
21 May 2025
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We’ve had an outstanding experience with NPF, and I can’t speak highly enough of the team, especially Rob. Their operations are smooth, efficient, and incredibly reliable. The team are always ensuring our products are always handled with care and delivered on time. Account management and customer service teams go above and beyond, consistently exceeding expectations and providing proactive communication and support. Rob’s attention to detail and problem-solving skills have made a huge difference to our supply chain performance. The entire team shows true professionalism and dedication, making them a trusted partner we can always count on. We’re grateful for their excellent service.
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Vivian Tam profile picture
Vivian Tam
13 May 2025
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NPF has been a standout 3PL partner for us. Their barcode-driven system means inventory discrepancies are virtually nil, and their customer service team gets back to us quickly. We’ve had two account managers so far—both switched-on, resourceful and keen to sort things out quickly. The IT crew is just as sharp; any Shopify tweaks are handled almost straightaway. I toured the warehouse recently and was genuinely impressed by how clean and well-organised everything is. In short, NPF delivers the reliability and attention to detail we need so we can focus on brand growth. Only thing worth noting is we’ve had some issues with our other brand with large box items and mix ups with SKUs as they items are too big to be processed by their barcode system. Doesn’t happen at all with our smaller items though!
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Philip Sunder profile picture
Philip Sunder
22 April 2025
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Great partnership with NPF with easy communication, flawless execution by their operations team
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John Mandel profile picture
John Mandel
22 April 2025
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NPF provides us with comfort and confidence that our Australian orders are being handled with the utmost care and precision. We have appreciated their attention to detail for the last several years now.
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Deb Jacoby profile picture
Deb Jacoby
17 April 2025
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We have been partnering with NPF for our logistics and supply chain needs, and the experience has been exceptional. Their expertise in stock maintenance and inventory controls along with the accuracy and efficiency of their WMS is truly commendable and ensures that our inventory is always up-to-date and well organized. One of the standout aspects of NPF is their DTC accuracy. They have consistently delivered our products to customers with precision and timeliness, their attention to detail and commitment to excellence is evident in every aspect of their service. Overall, NPF has proven to be a reliable and invaluable partner for our US based business. We highly recommend their services to any company looking for logistics and supply chain solutions.
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angie hutchison
15 July 2014
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Fantastic Company, used this service now for the past 4 years, and its transformed my business, highly recommended to any small or large business..
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Get a Pick and Pack Quote for Your Brand

Tell us your monthly order volume, your average items per order, and your packaging requirements. Our team will come back to you within 48 hours with a tailored quote for pick-and-pack solutions tailored to your operation, or try our 3PL pricing calculator for an instant estimate.

Woman in red blazer organizing packages and working on laptop.

Warehouse Pick and Pack FAQs

What is pick and pack?

Pick and pack is the warehouse process of selecting individual items from inventory and packing them for dispatch once a customer places an order. It sits at the heart of any e-commerce fulfilment operation.

How much does pick-and-pack cost?

Pick and pack is usually charged per order line, with a base fee for the first pick and a smaller fee for each additional line item. Our team will quote against your specific volumes.

What's the difference between pick and pack and fulfilment?

Pick and pack is the warehouse-floor process of picking, packing, and dispatching. Full ecommerce fulfilment includes platform integration, inventory management, returns handling, and freight, with pick and pack as one component.

Why Our Clients Love Us

Here’s what customers say about the express fulfilment services and dedicated experts at NPFulfilment.